Procoat Epoxy Coatings

Concrete Repair NW Arkansas

Cracked, Spalled, or Pitted Concrete?
We Fix It — Then Protect It.

Most homeowners in NW Arkansas search "concrete repair near me" when they see a problem. The honest answer is that most cracked, spalled, or deteriorated concrete doesn't need to be torn out and replaced — it needs professional repair and a durable protective coating. We've been doing exactly that across Bentonville, Rogers, Fayetteville, Springdale, and all of Washington County.

Veteran-owned & operated
10-year warranty
No demolition required
Free estimates

What Kind of Concrete Problem Do You Have?

Every concrete problem has a cause — and the right fix depends on diagnosing it correctly. Here's what we commonly see across NW Arkansas and how we address each one.

Cracked Concrete

The problem: Surface cracks and structural hairlines from freeze-thaw cycles, soil movement, and settling. Left untreated, they widen every winter and allow water to seep into the slab.

Our fix: We grind and clean the crack, inject flexible filler, then apply a full epoxy or overlay coating that bridges the repair and prevents water infiltration.

Spalling & Flaking

The problem: Concrete surface that is flaking, chipping, or popping off in chunks. Caused by moisture trapped in the slab, freeze-thaw damage, or de-icing salt eating away the surface.

Our fix: Diamond grinding removes the deteriorated layer and opens clean, sound concrete. A vapor-blocking base coat stops the moisture problem at its source before the topcoat goes down.

Pitting & Scaling

The problem: Rough, pocked surface texture from chemical attack (road salts, oil, de-icers) or poor original finishing. The pits collect dirt, oil, and moisture, making the problem worse over time.

Our fix: Grinding levels the surface and removes contamination. We fill deep pits before coating, leaving a smooth, sealed surface that oil and chemicals can no longer penetrate.

Dusting Concrete

The problem: Chalky powder on the surface when you walk across it. Indicates weak surface paste — often caused by over-watering during the original pour or troweling too early.

Our fix: The dusting layer is removed mechanically during grinding. An epoxy system bonds directly to the hard aggregate below, giving you a surface that won't keep shedding.

Staining & Discoloration

The problem: Oil drips, rust stains, tire marks, and general grime ground into the concrete over years. Pressure washing alone rarely removes it completely.

Our fix: We grind away stained surface concrete and apply a full coating system that starts fresh — and resists future staining from day one.

Uneven or Sunken Sections

The problem: Low spots that collect water, trip hazards from differential settling, or sloped areas that drain toward the building. Common on driveways and commercial aprons.

Our fix: We can level and fill low spots with patch compound before coating, creating a smooth transition and eliminating standing water problems.

Why an Epoxy Coating Is the Right Repair for Most Concrete Problems

There's a big difference between patching a crack with caulk and actually fixing the concrete. A patch might hold for a year. An epoxy system grinds the surface, fills and bridges the damage, then seals the entire slab under a hard, chemical-resistant shell — stopping the water, salt, and freeze-thaw cycles that caused the problem in the first place.

Repair and Protection in One Step

Most concrete repair products stop at filling the crack. Our system repairs the damage, then bonds a hard, chemical-resistant coating over the entire surface — so the same problem can't happen again.

Costs a Fraction of Replacement

Tearing out and repouiring a 2-car garage slab runs $8,000–$15,000+. A professional repair and epoxy coating for the same slab typically costs $3,000–$4,400 and is done in 1–2 days.

10-Year Warranty

We back every installation with a 10-year delamination warranty. That's our commitment that the coating won't peel, bubble, or fail — something almost no competitor offers in NW Arkansas.

Structurally Sound? It Doesn't Need to Be Replaced.

If the slab is still solid — no heaving, no major structural failure — it can almost always be repaired and coated rather than replaced. We assess every job honestly and tell you upfront.

Replacement vs. Repair + Coating

Full concrete replacement (2-car garage)$8,000–$15,000+
Timeline for replacement1–2 weeks
Epoxy repair + coating (same garage)$3,000–$4,400
Timeline for epoxy repair1–2 days
Warranty10 years

Not Sure If Your Slab Can Be Saved?

We come out, look at it, and give you an honest assessment — no obligation. If it needs to be replaced, we'll tell you. If it can be repaired and coated (which is most of the time), we'll show you exactly what that looks like and what it costs.

Call for a Free Assessment

How We Repair and Protect Concrete

Every job follows the same proven process. Shortcuts in surface prep are the number one reason coatings fail — we don't skip steps.

1

Free On-Site Assessment

We look at the concrete, identify the cause of the damage, and tell you honestly whether repair + coating is the right move. If the slab has structural issues that require replacement, we'll tell you that too.

2

Diamond Grinding & Surface Prep

We grind the entire surface with a 20" industrial grinder — not a small handheld tool. This removes the weak surface layer, opens the concrete pores for maximum bond, and removes contamination. Dust-controlled under OSHA standards.

3

Crack, Pit & Spalling Repair

All cracks are cleaned and filled with flexible joint compound. Pits and spalled areas are ground smooth or filled. Low spots get leveled. The result is a clean, sound surface before any coating touches it.

4

Vapor-Blocking Base Coat

Our moisture-blocking base coat is applied first. This is the step most contractors skip — it stops water vapor from pushing up through the slab and causing the coating to peel later.

5

Coating System

Depending on your surface type and goals, we apply either a broadcast flake epoxy system (garage floors, commercial), a metallic epoxy (showroom look), or a decorative concrete overlay (patios, driveways). You choose the finish.

6

High-Wear UV-Stable Topcoat

The final topcoat is commercial-grade — resistant to hot tire pickup, oil, chemicals, UV yellowing, and heavy foot traffic. It's the same product we use on commercial and industrial jobs.

Serving All of NW Arkansas

Procoat Epoxy Coatings is based in Bella Vista and serves Washington and Benton counties.

BentonvilleRogersFayettevilleSpringdaleBella VistaCave SpringsCentertonElm Springs

Common Questions About Concrete Repair

How do I know if my concrete needs repair or full replacement?

The key question is whether the slab is structurally sound. Surface cracks, spalling, staining, pitting, and dusting can almost always be repaired and coated. Signs that replacement may be needed include severe heaving or tilting, large sections that have completely broken away, or deep structural cracks that go all the way through the slab. We assess every job and give you an honest recommendation at no charge.

Can you coat concrete that's been patched before?

Yes, in most cases. Old patches that are still well-bonded can be ground flush and coated over. Loose or failed patches need to be removed first. We check for adhesion during surface prep and deal with problem areas before the coating goes down.

How long does concrete repair and epoxy coating take?

Most residential jobs — a garage floor, patio, or driveway — are completed in 1 to 2 days. Day one is surface prep, crack repair, and base coat. Day two is topcoat. You can walk on it in 24 hours and drive on it in 72 hours.

Will the coating crack again in the same spots?

The epoxy system bridges existing cracks and is flexible enough to accommodate minor concrete movement. Active structural cracks that are still moving may re-surface over time, but most residential cracks from frost or settling are stable once repaired and coated.

How much does concrete repair and coating cost in Arkansas?

For a typical 2-car garage (500–600 sq ft), expect $3,000–$4,400 depending on the condition of the concrete and the coating system. Heavily pitted or damaged concrete takes more prep time and is priced accordingly. Use our pricing calculator for an estimate, or call for a free on-site quote.

Get Started

Ready to Transform
Your Floors?

Get a free, no-obligation estimate. We'll visit your site, assess the concrete, and give you an honest quote — usually within a few days.

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Service Area

Bella Vista, Bentonville, Rogers, Springdale, Fayetteville & surrounding NW Arkansas

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